Overview
MISSION: To visually and dimensionally inspect castings to assure compliance to customer specifications and to assure that only necessary reworking of parts is performed.
Responsibilities
* Visual Inspection Objective: to identify surface defects in castings. Typical Activities:
o A. Reviews tech cards and lot numbers.
o B. Fixtures some parts and leaves others freestanding.
o C. Visually inspects castings after preliminary heat treating and after final heat treat.
o D. Uses a variety of hand tools to assist in visual inspection.
* Dimensional Measurement Objective: to assure dimensional integrity. Typical Activities:
o A. Inspects castings and fixtures for conformance to blueprint and tech card specifications using templates, micrometers, height gauges, calipers, ultrasound and other dimensional measuring devices.
o B. Checks casting hardness per heat treat specifications using Brinell, Rockwell and other instruments.
o C. Marks castings to identify areas needing rework in order to meet dimensional specifications.
o D. Works regularly with Straightening, Salvage, and Targeting areas.
* Engineering Support Objective: to work with and prepare reports for use by engineering in addressing product quality issues. Typical Activities:
o A. Works with engineering to establish and evaluate inspection techniques.
o B. Works with engineering to identify and resolve problems of non-conformance to specifications.
o C. Enters dimensional data into computer for engineering purposes (not at LSBO).
o D. Prepares reports and information on dimensional issues as needed.
* Safety Objective: to take responsibility for and demonstrate safe work practices. Typical Activities:
o A. Adheres to plant and department safety rules.
o B. Safely operates all equipment and tools.
o C. Identifies and reports safety problems.
* Completes a variety of logs and records.
* Provides training and work direction to others as directed.
* Performs other tasks as assigned.
Training
* Training is provided on the job.
* Visual/Dimensional Inspection Courses and Certification.
* Ultrasound Course as directed.
Entry Qualifications
* Visual and dimensional inspection skills to use precision measuring inspection tools as demonstrated by classroom training and/or work experience; completion of Visual/Dimensional course at time of hire preferred.
* Ability to read, interpret and follow specifications on Tech Cards and other technical material, to write and to perform arithmetic calculations.
* Ability to perform dimensional inspection applying proper techniques.
* Ability to read precision hand tools.
* 20/30 correctable vision, and satisfactory passage of depth perception and color vision tests.
* Ability to provide work direction and training, and to communicate effectively.
* Ability to work independently.
* Ability to lift and/or maneuver objects weighing thirty to fifty pounds and occasionally up to eighty pounds.
* Ability to work in difficult working conditions which may include exposure to noise, dust, chemicals, and awkward physical positions for extended periods of time.
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