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Process engineer

Sydney
Unilever
Process Engineer
Posted: 8 May
Offer description

Main Job Purpose

We are looking for a Process Engineer to join our North Rocks factory. Process Engineers support Manufacturing teams by focusing on elimination of losses and waste on the production line including, but not limited to, minor stoppage reduction, change overs, eliminating RPM waste, other non-value-added reduction activities and digital related projects.

It is a critical role for developing our factory to a World Class standard: zero defects, zero waste and zero losses. The successful candidate will extensively apply the full range of Autonomous Maintenance and Focused improvement methods and tools including Centrelines (CL), Clean, Inspect & Lubricate (CIL's), Standard Work Instructions (SWI), Tagging, Root Cause Analysis (RCA) and Kaizens, Plan, Do, Check, Act (PDCA), Single Minute Exchange of Dies (SMED) and 5S.

Key KPIs would be based on reduction of waste and unplanned downtime including Waste %, Minor Stops, Process Upsets, Material Quality/Availability and Changeovers in the Department.

Key Responsibilities
* Eliminate Waste and Loss according to the UMS prioritization process using BPCD, FI, AM and PM pillar tools and methodologies. Lead prioritization of losses and recommend focus areas for the department.
* Directly responsible for AM and FI pillars in the department.
* Run to Standard (R2S) implementation: data collection and analysis, prioritization of losses, problem solving, SMED, AM activities definition and machine settings (Centerlines or process parameters definition).
* Train line crews on technical standards and restoration of basic conditions (Stability sustainability).
* Upskill the line crews in AM and FI tools to ensure we are equipped with the right ability.
* Adhere to and follow Good Manufacturing Practice (GMP) hygiene standards.
* Support Safety, Hygiene, GMP and Quality initiatives in the department.
* Drive 5S standards.
What you'll need to succeed
* Experience in FMCG manufacturing undertaking the duties of a Process or Reliability Engineering for minimum 2 years, working with and training/coaching line crews.
* Unilever Manufacturing System/World Class Manufacturing (UMS/WCM) or similar lean/TPM methodologies including RCA and FI.
* Business acumen and financial tools, understanding of the Master plan, factory priorities and how manufacturing performance of the site correlates with its finance KPIs and Business Groups targets achievement.
* Engineering degree preferably. Potentially this is a development role for a technician, technical operator or leading hand with a good understanding of R2S/Manex methodologies and strong leadership/coaching skills.
Benefits and Company Culture

Unilever's culture is captured as Human, Purposeful, Accountable. You will join a dynamic, flexible environment that cares about well-being, values your work and celebrates success. This role offers discounts on external products, an attractive referral reward program and the opportunity to progress locally and internationally.

Equality, Diversity & Inclusion

Unilever is an organization committed to equity, inclusion and diversity to drive our business results and create a better future, every day, for our diverse employees, global consumers, partners and communities. We encourage people with all backgrounds to apply, including Aboriginal and Torres Strait Islander Peoples, Māori and Pacific Peoples, and people with disabilities. We are interested in every individual bringing their 'Whole Self' to work. If you require any reasonable adjustment for the recruitment journey, please let us know.

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