Postdoctoral Research Associate - Advanced Laser Cladding Metal Matrix Composite Coatings - Modelling and Optimization
Full time fixed term 2-year position
Work within a major industry backed, multidisciplinary research partnership developing cutting edge metal composite coatings for extreme industrial environments
Base Salary $113400 + 17% superannuation
About the opportunity
We are seeking a motivated Postdoctoral Research Associate to join a major multi-disciplinary research partnership between Laser Bond Ltd, ACM CRC, and the University of Sydney. This industry-backed initiative focuses on high productivity metal composite coatings designed for extreme industrial environments.
Laser Bond is a leader in advanced surface engineering technologies, transforming industrial performance through innovative laser cladding solutions. ACM CRC is committed to strengthening Australia's manufacturing sector through intelligent automation, technology innovation, and workforce development.
This collaborative project will advance the next generation of wear- and corrosion-resistant metal matrix composite (MMC) coatings. You will help fill critical knowledge gaps in process monitoring, optimisation, and control for laser cladding, contributing directly to the development of a cost effective, environmentally friendly, fully automated coating system suitable for marine, mining, defence, and other demanding applications.
Your key responsibilities
* Conduct research into laser cladding processes, including parameter optimisation and advanced monitoring techniques.
* Develop and refine process models, simulations, and automation strategies.
* Characterise microstructure, wear behaviour, and corrosion resistance of MMC coatings.
* Identify bottlenecks and limitations in manufacturing workflows and propose engineering solutions.
* Contribute to prototype development, quality assessment, and performance validation.
* Publish results in high-impact journals and present at leading conferences.
* Collaborate directly with industry partners to ensure practical translation of research outcomes.
About you
We are looking for candidates who are passionate about applying research to industrial challenges. You will have:
* A PhD in materials science, mechanical engineering, manufacturing engineering, or a related field.
* Research experience in one or more of the following:
o laser processing or additive manufacturing
o metal matrix composites
o coatings or surface engineering
o automation, sensing, or process control
o digital twin
o computational modelling or simulation (CFD, Abacus and/or COMSOL)
* Strong experimental skills and ability to work in a laboratory environment.
* Excellent communication skills and a collaborative mindset.
* Experience working with industry partners or on industry-focused research.
* Knowledge of advanced characterisation techniques (SEM, EDX, XRD, tribology).
* Experience with data-driven monitoring approaches (e.g., machine learning, real-time sensing).
Sponsorship / work rights for Australia
You must have unrestricted work rights in Australia for the duration of this employment to be eligible to apply. Visa sponsorship is not available for this appointment.
Your employment is conditional upon the completion of all role required pre-employment or background checks in terms satisfactory to the University. Similarly, your ongoing employment is conditional upon the satisfactory maintenance of all relevant clearances and background check requirements. If you do not meet these conditions, the University may take any necessary step, including the termination of your employment.
Applications (including a cover letter, CV, and any additional supporting documentation) can be submitted via the Apply button at the top of the page.
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For a confidential discussion about the role, or if you require reasonable adjustment or any documents in alternate formats, please contact Cherie Goodwin or Rebecca Astar, Recruitment Operations by email to .
The University reserves the right not to proceed with any appointment.
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