We are seeking a highly skilled and forward-thinking Senior Automation/MES Engineer to support the digital transformation and sustainability initiatives within manufacturing operations. This hybrid role plays a critical part in managing operational technology (OT), SCADA/MES systems, and automation infrastructure across multiple facilities. The ideal candidate will bring strong technical acumen, strategic problem-solving abilities, and excellent cross-functional collaboration skills to ensure system availability, security, and performance while supporting new implementations and ongoing support initiatives.
Position Responsibilities
PAC/PLC Control Systems
* Develop and implement automation and control system standards
* Lead initiatives for controls obsolescence and modernization
* Create and maintain system backup, recovery, and change control protocols
* Troubleshoot and program PAC/PLC systems, HMIs, VFDs, and servo systems
* Interpret and troubleshoot complex electrical schematics and industrial network diagrams
System Control and Data Acquisition (SCADA)/Manufacturing Execution System (MES)
* Lead configuration and support of platforms such as Wonderware System Platform, Rockwell SE, and Ignition
* Manage data interfaces with OPC Servers, SQL databases, and Historians
* Troubleshoot messaging and data flows between plant equipment and MES/SCADA platforms
* Support and maintain system security updates, backups, and recovery protocols
Operational Technology (OT)
* Troubleshoot Microsoft Server environments and remote desktop protocols
* Manage networking protocols (TCP/IP, Modbus, ControlNet, etc.) and industrial switches
* Implement and maintain secure OT infrastructure including firewall and access controls
* Coordinate Active Directory roles and permissions related to SCADA/MES access
Industrial Performance Improvement
* Maintain detailed documentation of MES/Automation systems and architectures
* Analyze downtime and performance metrics to drive system improvements
* Collaborate on capital and process improvement initiatives to enhance efficiency and reliability
* Align automation initiatives with key plant KPIs (safety, quality, cost, and service)
Competency Building
* Partner with plant teams to develop technical capabilities in MES and automation
* Coach and mentor engineers and technicians across departments
* Serve as a liaison between factory and enterprise teams to ensure alignment and communication
* Track progress on technical skill development and training initiatives
Prerequisites
* 7–10 years of experience in industrial automation and MES environments
* Bachelor's degree in Computer Science, Engineering Technology, or related field
* Deep expertise in Wonderware, Ignition, or Rockwell SE MES/SCADA platforms
* Proficiency in Rockwell PAC/PLC platforms and automation hardware
* Understanding of SAP integration with MES systems
* Familiarity with SQL databases and industrial network protocols
* Strong communication, project management, and change management skills
* Proficiency in Microsoft Office tools and AutoCAD
Certifications (Preferred, but not Required)
* Rockwell Automation or Ignition Certifications
* Microsoft Server or Networking Certifications
* Six Sigma, Lean Manufacturing, or related process improvement credentials
What the Role Offers
* Competitive salary ranging from $130,000 to $140,000
* Comprehensive healthcare coverage (medical, dental, vision, and prescription)
* Parental leave, generous PTO, and work-life balance support
* 401(k) with company match, retirement plan, and stock purchase options
* Tuition reimbursement for continued learning
* Pet insurance, employee recognition programs, and wellness incentives
* Access to exclusive discounts and employee perks
Why Malvern?
This position is based in the Malvern area, a thriving hub for innovation and technology within the manufacturing sector. Known for its infrastructure, skilled workforce, and proximity to industry leaders, Malvern provides a dynamic environment for professionals driving automation and digital transformation. It's an ideal setting for those seeking to make a tangible impact in modern manufacturing operations.
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